Sesotec Case Studies

See how our systems are used in practice
Latest Case Studies

All Case Studies

 
Industries
 
Product Categories
 
Content type
almi r5000

Case Studies

Almi: Food metal detectors inspect flavourings and spices

Almi, an Austrian company headquartered near Linz, and one of the leading manufacturers of quality flavourings and additives for sausage, meat, ham and fish products, uses Sesotec “Hygienic Design” metal detectors throughout their entire production process.

marangoni tyre machinery els

Case Studies

Marangoni installs Sesotec Metal Detectors
andritz mewa anlage varisort

Case Studies

Andritz: High-quality plastics from waste electrical equipment
2170 Industrie Lebensmittel Naehr Wuerzmittel thumb400

Case Studies

Food Metal Detectors for Kalustyan
starlinger dls

Case Studies

Machinery protection at Starlinger
pharmahersteller nasenspray

Case Studies

Sesotec Convince Manufacturer of Pharmaceutical Packaging
lebensmittelproduzent drink powder

Case Studies

Food producer uses Sesotec x-ray inspection systems
regeneratverarbeitung gf vs2

Case Studies

Metal detector allows economic processing of regenerated material
rapid dual background

Case Studies

For decades Brückner has been relying on Sesotec metal separators
180degrees image

Case Studies

„180 Degrees“ selects Sesotec food metal detector
huer foods cscan

Case Studies

Use of metal detectors as a competitive advantage for Huer Foods
moon cheese nutradried

Case Studies

Nutradried Creations uses Sesotec X-ray Inspection System for Food
unicon intuity 300dpi 2

Case Studies

Reflex Nutrition strengthens quality control with Sesotec metal detection systems
rapid 8000

Case Studies

Sesotec metal detectors for turkish coffee from egypt
azo gf

Case Studies

AZO uses Sesotec metal detectors for food
protector aptar

Case Studies

Aptar Relies On Sesotec Metal Separators For Machine Protection
blutroehrchen

Case Studies

Sesotec metal separators optimise injection moulding process at leading medical technology company
rapid pro sense hintergrund

Case Studies

SABIC chooses Sesotec high performance metal separator
suzuki india protector

Case Studies

Metal-free granulate for SUZUKI motorcycle parts
safemag

Case Studies

Injection moulding company outfits 600 machines with SAFEMAG magnet systems
vinipack protector

Case Studies

Quality assurance in the plastics industry with Sesotec metal detectors
thermoplastkreislauf applikationsbild

Case Studies

Optical sorting is the core of the recycling cycle
Green Mind recycling

Case Studies

Green Mind relies on Sesotec sorting systems for PET Flakes in highest quality
rejeki flake purifier

Case Studies

Sesotec sorting technology replaces manual sorting of PET flakes
aeforos

Case Studies

Sesotec sorter for metal recovery plant in Thessaloniki
k9 basic

Case Studies

Reiling relies on K9 separation technology
B T B recycling anlage

Case Studies

Waste reduction with Sesotec sorting systems
tong yi sorting

Case Studies

Taiwanese company automates plastic bottle sorting
Electrocycling

Case Studies

Electrocycling uses Sesotec sorting systems
glasrecycling

Case Studies

Glass sorting with Sesotec sorting systems at Schirmbeck Glasrecycling
varisort compact

Case Studies

Reliable sesotec sorting systems convince RecyPET
varisort compact e schrott

Case Studies

MB-Sort – Recycling of metal waste and plastics with Sesotec VARISORT COMPACT sorting system
rapid vario auf hintergrund

Case Studies

Production security through machine protection in the plastics industry
granulat metall blau

Case Studies

Added value with metal detectors in the plastics industry
Nudeln

Case Studies

High scanning sensitivity for all metals at the noodle filling
x pack 1

Case Studies

Maximum productivity of an injection moulding machine without downtime
thunfish filets

Case Studies

X-ray system inspects tuna fillets
coffee

Case Studies

X-Ray technology for inspection of coffee in metalized packs
flight plastics1

Case Studies

Sesotec sorting systems secure supply of recycled PET material
elcon wanner1

Case Studies

Metal detector protects Wanner granulators from damage
hennemann umweltservice luftbild

Case Studies

Recycling of Electrical and Electronic Waste
haspel intuity 1

Case Studies

Metal detection for the safety and purity of meat products
gls handee rubber

Case Studies

Metal Detector for the Quality Inspection of Rubber Mats
fisch schalentiere

Case Studies

Detektoren schützen gefrorene Fischprodukte vor Metallfremdkörpern
varisort compact e schrott

Case Studies

Sesotec sorting systems for globally leading e-scrap recycler
ksb meat

Case Studies

Safe inline metal detection for fresh and processed meat
glas im sorter

Case Studies

Sesotec systems in Ireland’s most advanced glass recycling facility
wurst salami

Case Studies

X-ray inspection system helps to accomplish SQF certification
cassava chips asia

Case Studies

Reliable X-ray inspection of metallised packaging
Multi P E T Flake Purifier plus Sept2019

Case Studies

High-quality PET recyclate for the plastics processing industry
rezyklat2

Case Studies

Sitraplas: Risk-free recyclate processing

Separately purchased recyclate often contains various different polymers as well as metal contaminants such as aluminum, brass, and stainless steel. Learn in our Case Study how Sitraplas has solved this problem.

gewuerzamt

Case Studies

Top x-ray technologie for spices with top quality

The „Alte Gewürzamt“ produces 120 tons spices and spice mixtures per year on 4.000 square meters. The HACCP analysis revealed an increased risk of contamination with metal, stones and glass. An inspection at the outgoing goods was therefore required to meet the quality standards.

opc ua sitraplas1

Case Studies

OPC UA for production without machine downtime

SITRAPLAS GmbH is a producer of high-performance engineering plastic compounds. Unplanned downtime is a nightmare for every company, but especially for continuous production facilities. When metal separators are networked with plastic processing machines, the flow of information between machines can be monitored.

mehl getreide

Case Studies

German metal detection technology for American flour mill

Pneumatic conveying is common within the milling industry to move large volumes of products. This firm was looking for a metal detection solution to provide enhancements to their food safety initiatives (GFSI) within the challenge of pneumatically conveying the finished product to bulk carriers.

granulat blau hand

Case Studies

Machine protection during PVC granulation

To avoid any metal in the powder, CIPSA wanted to inspect the PVC compounds before they enter the pelletizer. This was to protect the extruder screw from damage and avoid expensive production stops.

reiling1

Case Studies

Reiling Plastic Recycling will do whatever it takes to produce the purest flakes
Reiling is prepared to fulfill this need, offering an entire range of services from collection (full service or DIY), to processing (converting bottles to flakes), to creating carefully controlled end products. For those who will eventually buy the flakes, color and material purity are of central importance, as high-quality starting materials are needed to manufacture new products.
protector bulgaria

Case Studies

How a metal separator saved this plastics manufacturer 75% in maintenance costs and increased output by 20%
While processing virgin glass-filled material together with regrind, the same problem was coming up up over and over again. Metal inclusions were clogging the hot runners of the molds, leading to as many as 10 emergency stops and 2 to 3 costly repairs per month. After careful consideration of the production environment and manufacturing specifications, the metal detection system PROTECTOR 40 was installed along with the magnet system SAFEMAG at the feed hopper of the injection molding machine.
gebaeck backwelt pilz

Case Studies

Safe bread and rolls from the Austrian Waldviertel

The Backwelt Pilz produces pre-baked and pre-cooked deep-frozen baked goods, for the food retail trade, petrol station shops and system gastronomy. In order to ensure that bread and rolls are absolutely free of foreign bodies, the Backwelt Pilz decided, in addition to the existing metal detectors, also to install RAYCON D+ X-ray inspection equipment for packaged products.

gewuerze

Case Studies

Pure spice mixtures in pneumatic conveyor pipes

When this customer looked for a metal detector, he expected this system to remove metallic contaminations from dry spices inspected in pneumatic pipes without causing any interruptions of the production process.

schirm rapid prosense

Case Studies

Product purity for chemical products through precise quality control

The quality requirements of the chemical industry are particularly high. Metal detectors play an essential role in the refinement of solids to ensure a consistently high product quality and safety. At the same time, the customers expect quick setup times to achieve high flexibility and efficiency.

raycon manner2

Case Studies

X-ray inspection systems ensure top quality in MANNER products

Founded in 1890, the Josef Manner & Comp. AG is the number one specialist for wafers, dragées, and marshmallow products in Austria. As a leading manufacturer of product inspection technology, Sesotec supplied Manner with three RAYCON x-ray systems to help them renew their IFS certification in 2019. The solution was a success: their IFS certificate was renewed and both production sites continue to operate at the highest level of accreditation.

Salami loidl

Case Studies

Metal detection with AI ensures the perfect salami

Founded in the 1960s, H. Loidl Sausage Producers and Distributors GmbH & Co KG attributes their rapid growth to the high quality of their salami products. Once ripe, some Loidl salami products are packaged in slices. This requires
removing the casing and the aluminum clips by hand. In some cases, residue from the aluminum clips remains on the salami. The standard metal detection solutions Loidl had used up un til that point were not sensitive enough to reliably detect the metal contaminants. So Loidl turned to Sesotec in search of a solution for detecting and automatically rejecting metal contaminants from salami sticks.

Rubinmuehle produkte

Case Studies

How one mill achieved the best possible metal detection for all processing stages

For more than 335 years and 14 generations, Rubinmühle has been managed by the Rubin family. Customers in Europe and beyond benefit from their reliable and flexible supply of innovative, high-quality grain products. As quality requirements have become more stringent over time, Rubinmühle commenced a search for a solution that could inspect grain flakes with the best possible detection rates.

bader seaworks2

Case Studies

Metal detection for fish sausages, right on the fishing boat

Among the favorite products of Tunacor Fishing Ltd are their fish sausages, which are especially celebrated in Spain. However, every now and then they would receive complaints from customers about bits of metal in the sausages.

sursee

Case Studies

X-ray technology enables end-to-end traceability for meat and sausage products

FF Frischfleisch AG was searching for a way to fully trace 100% of products subject to complaints. In cooperation with Kundert, the Swiss sales partner, Sesotec was able to develop a solution to this challenge onsite.

bagusat1

Case Studies

Fruit experts rely on a daily routine check for optimal quality assurance

Many customers face the problem of lacking the knowledge of which setting parameters can cause a significant change in product safety and process relevance. A validation process can aid these customers to overcome this challenge and take a successful path towards compliance with food safety standards. Such as process can also be used as a service.

R E G L A S S 02

Case Studies

RE-Glass helps Hungary‘s glass recycling industry get fit for the future

Foreign materials posed the biggest challenge to the new plant. Contaminants such as ceramics, stones, porcelain (CSP), metals, paper, and plastics comprise as much as 15 to 20% of the total weight of all collected glass waste. To overcome this challenge, KRS supplied a sorting system that meets these requirements.

futurapet3

Case Studies

Futurapet: Sesotec is our partner in material sorting and analysis

In a plant equipped with stateof-the-art (sorting) technology, Futurapet recycles plastic waste. The secondary raw materials obtained are returned to the plastics processing industry. When Futurapet was founded, General Manager Oğuz Engin and his t eam were looking for innovative solutions that efficiently deliver high-quality end products.

Reiling Flake Purifier

Case Studies

Pure recyclate is the be-all and end-all for profitable PET recycling

Reiling relies on sound quality inspection with sorting and material analysis systems from Sesotec

milchwerke schwaben2

Case Studies

Product safety has top priority in the dairy industry

Milchwerke Schwaben processes 410 million kilograms of milk and whey each year. Metal detection must be installed at various checkpoints to control for the quality of dairy products. Butter and rice pudding, for example, are transported through pipelines prior to filling. In order to ensure these packaged products are free of metallic contaminants, metal detectors are used.

cremer

Case Studies

A new production plant for plant-based foods requires the best inspection technology

As a new major company with the highest quality requirements, CREMER needs a powerful and reliable metal detection system to ensure that its production facilities meet international standards and reliably produce safe products. All in the interest of food safety.

rekis2

Case Studies

REKIS Croatia: high-purity rPET is used to make new bottles

Reliable and precise sorting with multisensor sorting systems from Sesotec

mission P E T 03

Case Studies

Mission PET – Circular economy needs material cleaning with state-of-the-art technologies

Mission PET sees the circular economy mission in the consistent implementation of PET recycling. The bandwidth for the use of recycled PET material is diverse. However, only high-purity rPET material also meets the requirements that correspond to those of virgin material. The demands placed on the recycling process for preparing the PET material are correspondingly high. Best decontamination and material cleaning of the PET starting material are the prerequisites for maximum purity of the end product.

20240122 113219

Case Studies

EUROVERDE uses X-ray technology to find the smallest stones in soups

EUROVERDE‘s entire product range is the result of a quality process at the highest level. In the field of foreign matter management, EUROVERDE has been using various metal detectors for years to separate metal particles of any kind from the products.